Hello all!
I recently acquired a 19 year old John Deere model 325 garden tractor with a 48 inch mower deck from my dad who has decided to give up mowing his own grass at the age of 81. The tractor is in excellent shape as he has had it serviced every year and it runs great. He didn't use it last year at all and I loaded it up on my truck and brought it home a couple months ago.
When I got it home and started it up, I couldn't get the blades to engage and the primary deck drive belt that connects the PTO sheave to the mower deck sheave was very, very loose (so much so that it would just slip off when trying to engage). I figured that maybe the belt was just worn so I bought another (John Deere brand OEM cross referenced in the original owner's guide which came with the tractor) and, while it did not fall off it just barely engages the blades and they move like a ceiling fan on low. This belt is also clearly too loose and yet I have tripled checked and it is the correct part number (Original part # M118684 now replaced with part # M143019).
Next, I took a long piece of string and measured the inside circumference between the tractor drive sheave and the mower drive sheave and it is 60 1/4 inches. The effective length (outside circumference) of the M143019 belt is 63.386 and the belt is .410 thick so the inside circumference is 62.566 inches making it 2 1/4 inches longer than my string measurement.
There doesn't appear to be anything bent anywhere. The mower deck goes on and off easily, all the spindles turn freely, the PTO engages correctly, the deck hanger is straight; the mower deck is level, the tension spring is not broken and the mower sheave moves about 3/4 of an inch when you engage the tension rod (which I would think would be about what you would expect). At this point I am going to track down a 60 inch belt and give it a try but I know there HAS to be a reason the OEM belt is about 2 inches too long so I want to know if anyone has any ideas about what the issue could be. I MUST be overlooking something but I am tapped out of ideas so I am hoping one of the JD experts here can help me.
Thanks!