Well, more than a year later . . . .
Apologies for waffling on but I thought I should share this:
Encouraged by Andrew Fuller who in 2006 changed his John Deere 57 Riding Mower from a Tecumseh, to a 9/10hp Kawasaki engine (
http://www.wfmachines.com/discus/messages/335/103168.html ), and by Dale Maley who in 2008, converted his 7 horse to a 8 horsepower Tecumseh engine (
http://dalemaley.webs.com/savingthejohndeere57.htm), I decided to bite the bullet and attempt a conversion myself. Dale detailed the issues around making the pulleys fit the one inch diameter crankshaft of the newer engine he used. The old one was 7/8 inch.
I bought my John Deere 56 Riding mower, serial number 35716, new in February 1972. Twelve years later, in 1984, I replaced the original 6 hp Tecumseh engine with a new 7 horse V70 Tecumseh. Since then, this engine had rings a few times. In late 2010, I had it re-sleeved back to standard and also fitted a new standard piston, conrod and rings. It subsequently turned out that this job was botched, probably because of clamping the head incorrectly and distorting it during machining. The cylinder measured out of round and was again re-sleeved by another machine shop, in December 2013. Around here, small engine shops are scarse and I had to use automotive type engineering shops.
Once a week, for about eight to nine months per year, I mow about a quarter acre of kikuyu lawn and with its gear drive and catcher bag, this John Deere 56, not only has given me excellent service, but suits my requirements to a “T”. My “ bigger toys”, a John Deere 140 and 317, are too cumbersome for my postage stamp sized property and they do not have materials handling (pickup, grass catcher) capability. I am not yet ready for a Murray, Snapper, or similar mower which, over here, goes for about $3,000.
Lately, the V70 became temperamental and at times it battled to start and would run uneven, or would die for no apparent reason. It could be points, condenser, or a carburettor issue. I decided that since the Tecumseh has more than earned its keep, I had to now seriously look for an alternative more modern engine.
Unfortunately, there are only a very small number of vertical shaft engines available here in South Africa which could possibly fit. In the end, the toss- up was between a Honda and a “Chinese Honda” with a “Magnum 8.5V” label. It is claimed to develop 8 ½ horsepower and for about US$200, it was a third of the Honda’s price. I also had more suitable dimensions and comes with a stepped 7/8 and one inch (22mm and 25.4mm) drive shaft.
The new “Magnum” arrived in a neat brown carton box, with no indication of country of origin, no user manual, no operator’s guide and no run-in instructions. Absolutely zero “paperwork”, other than two stickers on the plastic engine cover, recommending suitable oil and fuel grades.
Compared to the original Tecumseh, it has an all plastic engine shroud, plastic air intake unit, plastic flywheel fins and rather flimsy carburettor linkages. However, it has an overhead cam and pointless electronic ignition. It is also feather light on the starting rope, as if it has no compression. I bought it on recommendation of an acquaintance who has had good service out of this range, used as replacement motors for push mowers.
I had to drill three mounting holes for the motor, a hole for the relocated fuel tank and a hole for the modified and extended exhaust. The mower drive pulley’s sleeve was machined to 1 inch diameter for 20mm deep. I had to buy a new drive pulley with 1 inch plus collar and two 6mm half-moon shaft keys. Because it was a very tight fit and for heat dissipation, I moved the silencer box away from the engine and I had to fabricate a new exhaust pipe. Because the fuel tank was relocated I also had to buy a section of new fuel line. I also had to fit a longer throttle cable and modify the throttle linkage. The plastic fuel tank cover was cut and removed to accommodate the original engine cover and catcher bag arm. If need be, the mower can be changed back to its original form.
It is early days for this engine but so far it has performed well. It runs a bit faster than the Tecumseh and the unit is now a bit too fast in tight spaces but I can live with that. It seems to use less fuel and has no issues, so far.
I have no idea if this engine is available elsewhere and under what name. If you Google Magnum Engines the agents in South Africa, Magnum Power Products come up as well as engines for radio controlled stuff.
I do not think John Deere ever envisaged the 55/56/57 model range to last as long as mine did but I am very happy to have been able to extent its service, albeit with a “Chinese” motor, beyond 42 years!